Jig saw or reciprocating saw.
Cut aluminum sheet with circular saw.
This is a handy trick for things that are too big for the band saw.
Cut metal with your circular saw.
This design helps in cutting metal pipes and sheets.
Otherwise you may end up overheating the metal and cause serious harm to yourself and your power tools.
Hot metal chips will fly.
It is ideal for thinner sheets up to 11 gauge.
All of the major blade manufacturers offer non ferrous blades for cutting aluminum.
Thick using a ferrous metal cutting blade.
Secure the aluminum to the saw horses with a clamp.
For thicker sheets of aluminum use a blade with just six teeth per diameter inch.
For cutting thicker sections i ll use walter cool cut.
You can t cut through thick blocks of metal with this one however.
Not so much for.
Obviously the circular saw is great for straight cuts.
Metal cutting blade this type of blade has smaller teeth separated by sturdy slots.
In our test it cut through rebar like a hot knife through butter.
Types of circular saw blades for cutting aluminum.
The amana and freud are a full kerf of 125 which reduces the trend to flex if you are cutting a lot while the tenryu and diablo offer blades with a thinner kerf which puts less load on the motor and cuts easier really useful if your saw is under powered.
You can cut mild steel up to about 3 8 in.
Measure the piece of aluminum with the tape measure.
A quality saw is key.
Brace the metal by applying pressure with your nondominant hand holding it at least 2 feet 0 61 m away from your saw.
There are two main types.
Place the piece of aluminum you need to cut on a pair of saw horses.
The biggest risk of cutting aluminum with a circular saw is the blade grabbing the material if the blade catches on the material you risk injury.
People have lost fingers because of this issue no matter the type of blade use lubrication to keep the blade from gumming up with debris or catching on the material.
Press the base plate of your saw against an edge where you want to start cutting.
It may not be an obvious choice but fitted with the right blade a circular saw is a great metal cutting tool.
We cut a ton of aluminum at work using circular saws using non ferrous carbide tipped blades on 7 1 4 saws.
Brace the corrugated metal with your nondominant hand and start to cut.
Before cutting aluminum with a circular saw determine what type of aluminum you need to cut such as aluminum siding or an aluminum sheet.
Lubricate the blade for additional protection.
